Advanced Engineering Support

Electroform supports all design stages of product development, from conceptualization to design to analysis. Our applications include Moldflow, Unigraphics, and SolidWorks — seamlessly integrated to manufacturing and quality.

Our strong commitment to R&D allows customers to take advantage of the latest injection molding technologies, compressing project timelines and bringing products to market faster.

Electroform provides the most advanced mold and molding technologies available, uniquely positioning us to assist each customer in selecting the technology best suited to their application.

  • Design for Manufacturability (DFM)
  • Moldflow Simulation & Analysis
  • Solid Modeling — Unigraphics, SolidWorks
  • Product Development Support
  • Mold Design & Engineering
  • Prototype Development
Innovation Spotlight
Patented In-Mold Assembly

A label or component is inserted in the mold. Multiple parts are molded and mechanically assembled in-mold without external automation. A robot removes the fully assembled part.

Imagine The Possibilities

Multi-material molding, multiple labeling options, decorating, and component insertion — all in a single molding cycle.

Engineering Process

Our Engineering Approach

01
DFM & Concept

Early-stage design for manufacturability review identifying potential issues before tooling begins — reducing cost and risk at the source.

02
Simulation

Moldflow analysis to predict fill, pack, warp, and cooling behavior — optimizing gate locations, runner systems, and cooling circuits before tool design is finalized.

03
Mold Design

Detailed 3D mold design in Unigraphics or SolidWorks — seamlessly integrated to our machining and inspection processes.

04
Machining

High-speed CNC, EDM, Inspection and Precision Grinding executed in an automated, unattended machining environment for consistent accuracy.

05
Inspection

CMM and vision-based inspection verifying every critical dimension and shut-off surface against the solid model — 100% certified.

06
Qualification

Mold sampling, FAI, and CPK studies to validate production readiness — ensuring your tool ships ready to run.

Engineering Support

Start With Engineering

Engage our engineering team early in your program to reduce risk, accelerate timelines, and optimize your tooling investment.